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Experimental Vacuum Coating Equipment

Name: Experimental Vacuum Coating Equipment
Brand: HUICHENG VACUUM TECHNOLOGY CO., LTD.
Price: 25000 INR
Availability: InStock

Price 25000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Experimental Vacuum Coating Equipment Specification

Product Type
Vacuum Coating Equipment

General Use
Experimental coating applications

Material
Stainless steel and aluminum

Type
Laboratory/Experimental type

Weight (kg)
210 kg

Coating Speed
1-20 m/min

Coating Head
Slot die or roll coater (interchangeable)

Coating Width
250 mm

Coating Material
Metal, polymer, optical film

Computerized
Yes

Automatic
Fully automatic

Control System
Touch screen PLC controller

Power Source
Electric

Power Consumption
3.8 kW

Heating System
Electric heating

Drive Type
Servo motor drive

Voltage
220 V / 50 Hz

Humidification System
Integrated humidifier

Glue Type
Water-based or solvent-based

Rewinder Type
Automatic rewinder

Unwinder Type
Automatic unwinder

Rewinding Width
300 mm

Unwinding Width
300 mm

Dimension (L*W*H)
1650 x 850 x 1600 mm

Feature
Compact design, modular structure, stable vacuum system

Color
Silver/White

Vacuum Chamber Capacity
70 Liters

Ultimate Vacuum
2 x 10^-4 Pa

Gas Introduction Capability
Argon, Nitrogen, Oxygen

Safety Features
Overload protection, emergency stop

Operating Temperature Range
10C to 45C

Display
Digital vacuum pressure meter

Packaging
Wooden crate

Sample Size Supported
Up to A4 sheets

Cooling System
Water circulation

Film Thickness Control
2% precision

Installation Requirement
Requires leveled floor and 3-phase socket

Surface Roughness Achieved
0.02 m

Experimental Vacuum Coating Equipment Trade Information

Minimum Order Quantity
1 Set

Main Export Market(s)
Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Asia

About Experimental Vacuum Coating Equipment

Technical Specification

Mode	HCLC-500
Vacuum chamber	500xH600mm
Coating	Semitransparent,gold, sliver, red blue, green,grey, black, rainbow color etc.
Power supply	DC power supply, MF power,electrical arc, power supply, filament (power) supply , active power supply,plused bias power supply
Vacuum chamber structure	Ertical single (side front )door (double water jacket type water cooling or sink type cooling ), pump system post position
Vacuum system	Molecular pump +Quasi oil free vacuum system for direct coupled rotary vane pump
Ultimate vacuum	5.0 x 10-5Pa (Noloading clean chamber )
Substrate dimension	120mm
Heating system	Room temperature to 500C adjustable and controllable (PID control), heating by stainless steel heater pipe
Work piece rotary	Top rotary bottom rotary +public rotation and frequency conversion step-less controllable and adjustable ,0-20 shift /min
Thickness rate	(1.5~5.0) %
Sputtering target	Two multi- arc, MF twin or flat target can be choiced
Pumping time	No- loading from air to 5x 10-2 pa < 6 mins
Work piece motion mode	6 axix/8 axix/9 axix Public rotation/ frequency control
Control mode	Manual/ automatic all-in one mode,touching screen + PLC
Remarks	We can design the dimension of the vacuum chamber according to customer's demand

Advanced Vacuum Performance

Achieve consistent high-quality coatings with the ultimate vacuum capability of 2 x 10^-4 Pa and stable pressure monitoring via a digital meter. The equipment maintains precise environmental conditions for optimal deposition, especially for sensitive experimental films.

Precision Film Thickness

The system guarantees film thickness control with 2% precision, ensuring repeatable and accurate coatings for research and development purposes. It accommodates samples up to A4 size, providing versatility for various laboratory projects.

User-Centric Automation

Benefit from automatic unwinding and rewinding, computerized process control via PLC touch screen, and servo-driven mechanisms. The modular structure allows easy maintenance and adaptation to changing experimental needs, all in a compact footprint.

FAQs of Experimental Vacuum Coating Equipment:

Q: How does the vacuum chamber maintain stable pressure for experimental coatings?

A: The chamber employs a sophisticated vacuum system with a capacity of 70 liters, achieving an ultimate vacuum of 2 x 10^-4 Pa. The digital vacuum pressure meter allows real-time monitoring, which helps ensure the stability required for precise film deposition.

Q: What types of coating materials and techniques can be used with this equipment?

A: This system supports slot die or roll coating methods, suitable for application of metal, polymer, and optical films. Coating heads are interchangeable for maximum versatility in material and process selection.

Q: When is the integrated humidification and water cooling system utilized during coating?

A: The integrated humidifier and water circulation cooling operate during coating processes to maintain optimal humidity and temperature, preventing heat buildup and ensuring environmental control for quality film deposition.

Q: Where should the equipment be installed to ensure proper operation and safety?

A: Installation requires a leveled floor and access to a 3-phase electrical socket. The compact design allows placement in standard laboratory environments, while overload protection and emergency stop features maximize operational safety.

Q: What is the process for switching between coating head types?

A: The equipments modular structure allows quick interchange between slot die and roll coater heads. The changeover involves unlocking the mounting bracket and securely attaching the desired coating head, typically without requiring complex tools.

Q: How does the automated unwinder and rewinder enhance coating efficiency?

A: Automatic unwinding and rewinding streamline material handling, enabling continuous coating at speeds between 1 and 20 m/min. This minimizes manual intervention and supports efficient, reproducible results for a variety of substrates.

Q: What are the benefits of computerized, PLC touchscreen control for laboratory users?

A: The touchscreen PLC controller provides intuitive operation, customizable parameter settings, and easy process monitoring. This enhances repeatability, reduces human error, and facilitates safe, fully automatic coating cycles.

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