HCVAC Polished Nickle / Brush Chrome Brass Faucet Tap PVD Vacuum Coating Machine

The machine is mainly design for sanitary ware/bathroom fitting parts. Its equipped with several big size electrical arc evaporation sources and magnetron sputtering coating system, to deposit high performance metal decorative film on brass, zinc alloy, stainless steel, plastic and other metal parts surface. It can get all types of metal color series on substrate. The coating film includes TiN, Zr,T iCN, ZrCN, CrN, CrCN, brass, bronze, chrome etc. Color series includes AF, SN, BN, VF, BV, G, BX, TB, AF, SN, 96CB, CB, TXB, VS, S, BS, BRZ, BGD, PGD and so on. It can get different colors by adjusting coating technics. It is largely used in the sanitary ware/ Kitchen ware field.

Applied industry: It is widely used in the sanitary ware, watchband, watchcase, mobile shell, hardware, tableware, etc. It can coat TiN, TiC, TiCN, TiAlN, CrN, Cu, Au, Al2O3 and other decorative films.

HCVAC decorative PVD films are routinely used as a replacement for electroplated chrome. They can be applied directly over almost any substrate material and can be deposited in a wide variety of colors. The process parameters to deposit each color are stored in software recipes with different process steps. Once the coating process has started, all of the relevant process parameters are continuously monitored and controlled by the on-board computer software.

Films classified with colors:

Real gold an real rosegold coating

• Imitation gold series: TiN, ZrN, TiN+Au, ZrN+Au
• Rose Gold Series: TiCN, TiAlN, TiCN+Au--Cu, TiAlN+Au, Cu
• Silver white series: CrN, CrSiN, Zr (micro N)
• Grey series: Ti, stainless steel (S.S), (S.S) N
• Coffee color series: TiCN, TiAlCN, ZrC
• Blue series: TiO, CrO, TiALN
• Black Series: TiC, TiC+iC, TiCN, TiAlN, TiAlCN, Ti (C, O) and DLC
  

 

Coating film performance:

• The coating is uniform, dense, with good adhesion, high hardness and low friction factor.
• The color does not fade over 2-3 years, which can meet the ROHS environmental standard.
• High physical property, good abrasion resistance; non-stick dirt on the surface of the coating.
•  Stable performance, perspiration resistance/salt mist/abrasion/bend/RCA are all qualified.

 

Easy to implement

To many people unfamiliar with the process, PVD coating technology seems complicated. However, with the right investments and a good support, it is easier than expected. HCVAC has developed a turnkey coating process that makes a PVD coating centre easy to implement. A complete coating process consists of several steps: Stripping (depending on the parts history); Pre-treatment; Quality control; Cleaning & drying; Fixturing & visual inspection; PVD coating; Quality control & thickness measurement and post-treatment (depending on the application). These steps are all available from one partner: HCVAC Technology, including mature technics and coatings.

Technical parameters:

Mode Dimension	HCCA-1215	HCCA-1612	HCCA-1619
	1250*1500mm	1600*1200mm	1600*1900mm
Coating mode and main confirguration	Six multi-arc targets + one set of column targets + one set of plane rectangle magnetron sputtering targets	Six multi-arc targets + a pair of twin (MF)magnetron sputtering targets	Twelve multi-arc targets + two sets of plane rectangle magnetron sputtering targets+ a pair of twin (MF)magnetron sputtering targets
Power source	Electric arc power, DC magnetron power, MF magnetron power, filament power, pulse power, linear ionized source.
Process gas control	Quality flowmeter + electromagnetism ceramic valve
Vacuum chamber structure	Vertical single(side) door, pump system postposition, double water-cooling
Vacuum system	Molecule pump +Roots pump +Mechanical pump(5.0*10 -5 Pa) Diffusion pump +Roots pump +Mechanical pump(5.0*10 -4 Pa)
Workpiece baking temperature	Normal temperature to 350 centi-degree PID control, radiation heating.
Workpiece motion mode	Public rotation Frequency control: 0-20 rotation per minute
Measure mode	Number display composite vacuum gauge: from atmosphere to 1.0*10 -5 Pa
Control mode	Manual/Automatic/PC/PLC + HMI/PC  four choice of control mode
Remark	We can design the dimension of the equipment according to customers special technique requirement.