HCVAC Suspension Roll To Roll Vacuum Coating Machine

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HCVAC Suspension Roll To Roll Vacuum Coating Machine

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MOQ : 1 Set

HCVAC Suspension Roll To Roll Vacuum Coating Machine Specification

Product Type
Suspension roll to roll vacuum coater

General Use
Industrial vacuum coating for films, plastics, metals

Material
Stainless steel structure

Type
Roll to Roll Vacuum Coating Machine

Weight (kg)
Approx. 12000

Coating Speed
10-120 m/min (adjustable)

Coating Head
Magnetron sputtering / evaporation source

Coating Width
Customizable, up to 2100 mm

Coating Material
Aluminum, Copper, Alloy, ITO, etc.

Computerized
Yes

Automatic
Yes

Control System
PLC with touchscreen HMI

Power Source
Electric

Power Consumption
120-300 kW (depending on configuration)

Heating System
Electric heating / Infrared (customizable)

Drive Type
Servo motor drive

Voltage
380V/50Hz (customizable)

Humidification System
Not Included

Glue Type
No glue (vacuum deposition)

Rewinder Type
Automatic tension control rewinder

Unwinder Type
Shaftless hydraulic unwinder

Rewinding Width
Maximum 2100 mm

Unwinding Width
Maximum 2100 mm

Dimension (L*W*H)
11000*4200*3400 mm

Feature
High automation, uniform coating, high efficiency

Color
Standard (customizable)

Substrate Thickness Range
8-250 m

Film Uniformity
2% across web width

Operator Interface
Touchscreen/color display

Max Coating Thickness
Adjustable as per process requirement

Service Support
Onsite installation and training available

Operation Environment
Cleanroom, dust-free

Deposition Rate
Up to 600 nm/min (material dependent)

Noise Level
<80 dB

Chamber Material
High strength stainless steel

Working Temperature
5C - 40C

Vacuum System
Roots pump, Rotary vane pump, Diffusion pump or Turbomolecular pump

Cooling System
Water cooling

Safety Feature
Multiple interlocks with alarm system

Process Gas
Argon, Oxygen, Nitrogen (as per coating material)

Max Roll Diameter
800 mm

Loading/Unloading
Automatic

Web Tension Control
Automatic closed-loop control

HCVAC Suspension Roll To Roll Vacuum Coating Machine Trade Information

Minimum Order Quantity
1 Set

FOB Port
shenzhen

Payment Terms
Letter of Credit (L/C), Telegraphic Transfer (T/T)

Delivery Time
60 Days

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
wooden package

Main Export Market(s)
Western Europe, Middle East, Africa, Australia, North America, Central America, South America, Asia, Eastern Europe

Main Domestic Market
All India

Certifications
CE, ISO

About HCVAC Suspension Roll To Roll Vacuum Coating Machine

Traditional aluminum coatings are deposited on a wide range of flexible substrates to enhance optical, protective and barrier properties. The hcpak series covers a width of 1100-3850mm, as well as all common plastic film and paper substrates. The maximum output is achieved at different speeds for the substrate with a width of more than 2500 mm, and the processing speed is increased by more than 25% compared with the traditional system.

In addition to the measurable layer uniformity over the substrate width, the innovative evaporator arrangement and gas distribution provide significant results in the visible range, which are important for special optical applications.

Especially when it comes to flexibility, the hcpak + series sets the benchmark, and even if the system is primarily used for alumina coatings.

We can design the whole system according to customer's requirements.

Advanced Vacuum Coating for Industrial Films

This machine is engineered to provide consistent, high-quality coatings across a variety of substrates, including plastics, metals, and specialized films. With adjustable parameters for coating thickness and speed, it delivers unparalleled flexibility for different process requirements. Its robust stainless steel chamber ensures durability and corrosion resistance, while automatic web tension control maintains optimal film handling and uniformity.

Fully Automated Operation and Control

Equipped with an intuitive PLC-based touchscreen interface, the HCVAC Roll To Roll Vacuum Coating Machine enables precise management of process conditions and real-time monitoring. Key features such as automatic loading/unloading, shaftless hydraulic unwinding, and servo drive control contribute to seamless operation and enhance productivity. Multiple interlocks and alarm systems safeguard operational safety in cleanroom environments.

Customizable Coating Solutions for Diverse Materials

Suitable for coating a wide range of materialsincluding aluminum, copper, alloy, and ITOthe machine utilizes magnetron sputtering or evaporation sources. The cooling system ensures stable operation, while water cooling preserves film integrity. Coating widths, chamber dimensions, and heating methods are customizable to meet specific industrial needs and production lines.

FAQs of HCVAC Suspension Roll To Roll Vacuum Coating Machine:

Q: How does the HCVAC Suspension Roll To Roll Vacuum Coating Machine achieve precise film uniformity?

A: The machine utilizes automatic closed-loop web tension control combined with advanced vacuum deposition sources, maintaining uniform coating thickness within 2% across the web width. Continuous monitoring and servo motor drives help ensure each film layer is evenly deposited.

Q: What types of materials can be coated using this vacuum coating machine?

A: This system can coat a broad selection of materials, including aluminum, copper, various alloys, ITO, and more. Depending on process requirements, the equipment accommodates both metallic and non-metallic films, plastics, and substrates of varying thickness (8-250 m).

Q: When is it recommended to use water cooling in the coating process?

A: Water cooling is critical during high-power or extended coating sessions, as it prevents overheating of both the vacuum chamber and substrate, ensuring stable deposition rates and protecting film quality throughout the process.

Q: Where is the machine typically installed and operated?

A: The machine is designed for cleanroom, dust-free industrial environments where controlled conditions are essential. Installation and onsite training support are provided by the manufacturer for distributor, supplier, and manufacturer use.

Q: What is the coating process utilized by this equipment?

A: The HCVAC machine applies coatings via magnetron sputtering or evaporation sources inside a high-vacuum chamber, using process gases such as argon, oxygen, or nitrogen. Coating thickness and deposition rate can be tailored to the applications requirements, using computerized PLC control for precision.

Q: How does the automatic loading and unloading system benefit operations?

A: Automatic loading/unloading minimizes manual intervention, reduces the risk of contamination, and enhances throughput. This streamlining results in faster turnaround times and improved operator safety within the production workflow.

Q: What are the main advantages of using the HCVAC Roll To Roll Vacuum Coating Machine?

A: Key benefits include high automation, customizable coating parameters, exceptional repeatability, industrial-grade reliability, and service support. The system facilitates large-scale, efficient production while maintaining strict uniformity and quality standards, making it ideal for exporters and industrial suppliers.

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